Smart Wire EDM MT-320/MT-400

Big angle cutting system (1) Kingred adopts vertical structure for angle cutting system(invention patent), U&V axis is driven by high precision ball screw and linear guideway to realize big angle cutting ±15°; (2) Hand control box to control U and V axis to perform up and down motion; (3) Z axis can approach workpiece closely to do face machining to get better cutting performance; (4) Z axis is driven by low speed high torque motor, there is no need to remove wire when adjust Z axis, it’s convenient for cutting of different heights.

Linear Motor Latest linear motor combines with linear scale to realize fully closed-loop control,advanced performance,precise control,bar type linear motor with control resolution 1um. Non-touched type transmission,high cutting speed with good stability. High sensitive servo control to make sure gap control of electrical discharging much more stable,and increase cutting speed 8-15%.Super low resistance brings high efficiency and repeat accuracy,no gap compensation of screw,low wear,and longer use-life.

As show in above figure, AutuCUT is a whole integrated solution for wire cut EDM machining. AutoCUT system is consisted by AutoCUT software, PCI based drive card, and high stabile main board of stepper motor drive, and 0.5 microseconds medium speed wire cut EDM high frequency main vibration board. AutoCUT software includes AutoCAD embedded module and cutting control software. Main function of AutoCUT:

1. Support graph drive automatic programming, there is no need for customers to touch codes, only need to set cutting technology to the graph for cutting; at the same time, it support 3B or G code list created by other wire cut EDM software, and simply read and process to do cutting.

2. Software is embedded in AutoCAD, CAXA and some other software, customers just need to know AutoCAD or other design software, easy to use and no need for special training of drawing.

3. Several machining pattern combined together in cutting(continuous, single segment, forward, backward, trace back and so on.).

4. XYUV four axes direction change is adjustable, drive motor could be set as 5 phase 10 beats or 3 phase 5 beats and so on.

5. Real time monitoring upon X, Y, U.V and cutting situation.

6. Machining preview, real time display of cutting process; 3D display and tracking of taper machining, zoom in and zoom out to view graph, front view, right view, top view and etc..

7. Capability of multi-time cutting with customer maintained data base of cutting parameters, make multi-time cutting much more easy and reliable.

8. Taping cutting adopts 4 axes simultaneous technology, can process up and down different shape cutting convenient.

9. Control board to drive 4 axes movement, work stably and reliably.

10. Support several cards work together in parallel , several wire cut EDM machine could be controlled by only one computer and do cutting at the same time.

11. With automatic alarm function, it will alarm when cutting is done or malfunction happens, time of alarming is settable.

12. Support angle clear time-delay, time delay when cutting angle of track, to make avoid impact of deviation caused by molybdenum wire. 13. Support compensation of teeth gap of screw to increase mechanical accuracy.

14. Support linear scale and closed- type with servo motors to increasing positioning accuracy of machine.

15. Support three different cutting pattern: normal high speed wire cut EDM machining, medium speed wire cut EDM coding output pattern and output pattern.

16. Power off memory function, cutting data backup after recover of power supply, re-track when short circuit happens and malfunction handling.

17. Automatic power off after machining is done.

Main features of AutoCUT system
1. It adopts graph drive technology, reduce work of man and increase working efficiency, and minimize error caused by workers.

2. Open to various version of WindowsXP, software is easy to learn and use.

3. Directly embedded in AutoCAD, CAXA and may other CAD software, to realize CAC/CAM combined smoothly to prolong cutting range.

4. Taper cutting; 4 axes simultaneous technology; 3D design and cutting track; compensation to diameter of guide, diameter of electrode wire, and big tap cutting.

5. Multi-cards work simultaneously is supported. It is possible to control many wire cut EDM machines with only one set computer, which has many pieces AutoCUt PCI card.

6. It has data base of cutting parameters which is editable by operators, who can save, edit and read cutting parameters according to different material, different thickness and different needed cutting performance.

7. AutoCUT can optimize processing of super thick workpiece(up to 1000mm) cutting, to make track stable and reliable.

Controller structure and layout KDXP control system for CNC Wire Cut EDM are equipped with high quality industrial computer,module designed of imported AC servo driver,power supply and pulse supply circuit,increase the reliability and achieved to advanced standard.

1.User friendly control,easy for operation.

2.Chinese and English menu selection.

3.Large memory and wide range of machining parameters storage. 4.Equipped with high-performance CPU.

5.Exchange data interface by hard-disk,floppy disk,RS232,USB and LAN.

6.Edit,copy,search and exchange mode for program management.

7.Five axis control,four axis simutaneous control.

8.Hetero type of upper and lower surface,changing taper angle and clear-cut corner.

9.One cut or multi cut machiing.

10.Programmable wire feed and wire tension.

11.Equipped with heat exchanger to keep constant operation temperature.